2025-06-14 11:13:02
The Automatic Ceiling Fan Coil Winding Machine is a specialized industrial equipment designed for precision winding of copper or aluminum coils used in ceiling fan motors. This advanced machinery combines mechanical engineering with computerized control systems to automate the traditionally labor-intensive process of coil winding, significantly improving production efficiency and product consistency.
1. High-Speed Winding Capability: Modern machines can achieve winding speeds of 800-1200 RPM, with some high-end models reaching 1500 RPM, enabling production of 150-200 coils per hour depending on coil complexity.
2. Precision Tension Control: Equipped with servo-controlled tension systems maintaining wire tension within ±5% of set value, typically adjustable between 50-500 grams for different wire gauges.
3. Multi-Axis Computer Control: Features 4-6 axis CNC systems with positioning accuracy of ±0.01mm, allowing complex winding patterns including concentric, helical, and orthocyclic arrangements.
4. Automatic Wire Handling: Incorporates automatic wire feeders with 0.1-2.5mm diameter capacity, wire cutters with ±0.5mm length accuracy, and automatic termination systems.
5. Programmable Parameters: Stores 100+ winding programs with adjustable parameters including turns count (±1 turn accuracy), layer count, and winding direction.
6. Quality Monitoring Systems: Includes real-time monitoring of resistance (±1% accuracy), turn count verification, and automatic fault detection with >99.5% detection rate for common winding defects.
7. Energy Efficiency: Modern servo-driven systems consume approximately 1.5-3 kW during operation, with energy recovery systems reducing consumption by 15-20% compared to traditional machines.
The Automatic Ceiling Fan Coil Winding Machine serves critical functions in several industrial applications:
Ceiling Fan Manufacturing: Primary application for producing stator coils in single-phase and three-phase induction motors ranging from 36W to 100W power ratings.
HVAC Equipment Production: Used for winding coils in small blower motors and ventilation fans with similar construction to ceiling fan motors.
Industrial Fan Production: Capable of handling larger coils for industrial exhaust fans up to 24-inch blade diameters.
Custom Motor Workshops: Enables small-scale production of specialty motors with programmable winding patterns for unique performance characteristics.
Repair and Rewinding Services: Used by service centers to rewind damaged coils with original specifications, maintaining 95-98% of original motor efficiency.
Proper maintenance ensures optimal performance and extends the machine's operational life beyond 10 years:
Clean wire guides and tensioners using compressed air (max 60 PSI) to remove copper/aluminum particles
Inspect wire feeders for wear, replacing guides after every 500 operating hours
Verify tension system calibration using a digital tension meter (±5g accuracy)
Lubricate linear rails with ISO VG68 grease according to manufacturer specifications
Check servo motor brushes (if applicable) for wear beyond 6mm remaining length
Inspect all electrical connections for tightness (0.5-0.8 N·m torque)
Test emergency stop systems and safety interlocks
Backup machine parameters and winding programs
Replace air filters in control cabinets (particle retention ≤5μm)
Calibrate position sensors using laser alignment tools (±0.005mm tolerance)
Check belt tension on drive systems (5-7mm deflection at 10N force)
Perform full diagnostic test of control system including I/O verification
Replace all wear components in wire handling system (typical service kit includes 15-20 parts)
Renew lubrication in gearboxes with synthetic grease (NLGI Grade 2)
Inspect and clean cooling fans on servo drives and control units
Perform comprehensive electrical safety test including ground continuity (≤0.1Ω) and insulation resistance (≥100MΩ)
1. Inconsistent Winding Tension: Typically caused by worn tensioner pads (replace every 300-400 operating hours) or incorrect spring calibration (adjust to 150-250g for standard enameled wire).
2. Layer Misalignment: Often results from improper guide alignment (adjust to ±0.02mm) or excessive wire feed speed (reduce to 60-80% of maximum).
3. Program Errors: Caused by corrupted memory (reload programs monthly) or incorrect parameter input (verify all numerical values within 5-10% of previous working settings).
4. Mechanical Vibration: Usually indicates loose mounting bolts (tighten to 25-30 N·m) or unbalanced rotating components (dynamic balance to G2.5 standard).
Specialised in automated winding equipment and system development, production, sales and technical services as one of the high-tech enterprises.
+0769 82312151
+86 135 8090 8886
+86 131 9207 5119
3F, No.51 Minghua Road, Liangjia Village, Shijie Town, Dongguan City, Guangdong Province, China
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