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Dongguan Zhiqiang Electronic Technology Co., LTD
Chi Keung Electronic Technology

Chi Keung Electronic Technology

A high-tech enterprise specializing in the research and development, production, sales, and technical services of automated winding equipment and systems.
Home > Products > Auto Coil Winding Machine
Auto Coil Winding Machine

Auto Coil Winding Machine

The Auto Coil Winding Machine is a high-speed, fully automated system designed for precise coil production. Ideal for a wide range of applications, it ensures consistent quality, reduces labor costs, and boosts productivity. Features include programmable controls, automatic wire feeding, and precise tension control.

  • Product Details

As global manufacturing shifts toward smarter, high-efficiency production lines, the demand for reliable, intelligent, and high-speed coil winding systems is rapidly growing. Our Auto Coil Winding Machine is engineered to meet this demand, offering fully automated, high-precision solutions for industries such as automotive, power electronics, telecommunications, and consumer devices.

Whether you are winding micro coils for wireless chargers or heavy-duty windings for electric motors, our machine guarantees consistent results and elevated productivity.

Auto Coil Winding Machine

Key Features of Our Auto Coil Winding Machine

Our Automatic Coil Winder combines advanced engineering with intuitive controls to deliver unparalleled performance:

  • Servo Motor Control: Ensures high-speed and precise positioning during the winding process.

  • Touchscreen HMI + PLC: Allows real-time monitoring and easy configuration of winding patterns.

  • CNC Coil Winding Machine Capabilities: Enables complex winding geometries and multi-layered winding with accuracy.

  • Automatic Wire Tension System: Maintains uniform tension across coils, minimizing breaks or defects.

  • Multi-Spindle Design: Increases throughput and allows for simultaneous winding of multiple coils.

  • Error Detection & Auto Stop: Ensures safety and reduces material waste during operation.



Auto Coil Winding Machine:

ParameterSpecification
Winding SpeedUp to 2000 RPM (depending on wire type and size)
Wire Diameter Range0.05 mm to 3 mm
Coil Diameter Range20 mm to 200 mm
Max Coil Length2000 mm (adjustable based on requirements)
Power SupplyAC 220V / 50Hz or custom voltage options
Control SystemPLC + Touch Screen for easy programming
Tension ControlAutomatic, adjustable (0.5 - 10 N)
Wire Feeding SystemAutomatic wire feeding with tension monitoring
Winding ModeMulti-layer, Single-layer, and Customizable modes
Cycle TimeAdjustable based on winding parameters
Safety FeaturesEmergency stop, overload protection
Material CompatibilityCopper, Aluminum, and other wire materials
Machine Dimensions800 mm x 600 mm x 1500 mm
WeightApprox. 300 kg (varies with model)
CertificationCE, UL, RoHS (depending on region)


Wide Application Areas

Our Motor Coil Winding Equipment and Transformer Coil Winding Machine are used in various applications, such as:

  • Automotive Electronics: For winding ignition coils, stator windings, and rotor coils.

  • Power Electronics: Including Transformer Coil Winding Machine solutions for SMPS, inductors, and chokes.

  • Medical Devices: Used in imaging and monitoring equipment requiring sensor and solenoid coils.

  • Consumer Electronics: Produces coils for speakers, wireless charging pads, and more.

  • Telecom & RF Systems: Ideal for toroidal coils, filters, and antenna windings.


Specialized Winding Machine Options

  1. Stator Winding Machine
    Designed specifically for stator winding of electric motors, including BLDC and AC types. Supports segmented winding and precise layering.

  2. Rotor Coil Winding Machine
    Offers dynamic balancing and fast turnaround for rotor-based coil systems used in automotive and HVAC industries.

  3. Transformer Coil Winding Machine
    Supports toroidal, EI-core, and encapsulated transformers with programmable winding angles and auto-cutting features.

  4. CNC Coil Winding Machine
    Ideal for R&D or high-complexity products, this system allows for full programming of speed, direction, layer count, and jump patterns.

  5. High Speed Auto Coil Winder
    Built for mass production lines with maximum output and minimum downtime. A perfect match for factories producing inductors, power coils, or motors.


Why Choose Our Coil Winding Equipment?

  • Customized Engineering: OEM and ODM options available for wire range, fixtures, coil size, spindle count, and control systems.

  • High Repeatability: Delivers uniform results across thousands of cycles with low maintenance.

  • Energy-Efficient: Uses intelligent drive systems to reduce energy consumption without sacrificing output.

  • User-Friendly Interface: Intuitive touchscreen and preset coil libraries for quick setup and changeovers.

  • Global Certification: Compliant with CE, RoHS, and UL standards.


Featured Products:

Automatic Coil Winding Machine

Our Automatic Coil Winding Machine is designed for high-speed and precise winding. It reduces labor costs by fully automating the process, ensuring top-quality coils with minimal manual intervention. Ideal for mass production, it provides consistent performance, improving overall productivity.

Coil Winding Machine for Motors

This machine is optimized for motor coil winding. It offers precise, consistent coils, enhancing motor performance and reliability. The design ensures quick changeovers, reduces material waste, and supports both small and large production volumes, making it perfect for motor manufacturing.

Automatic Wire Winding Machine

The Automatic Wire Winding Machine provides energy-efficient solutions for winding wire into coils. With programmable controls and automatic wire feeding, it guarantees consistent coil quality. It’s versatile for various applications, from transformers to inductors, and adjustable for different wire types.

Wire Winding Machine

Designed for high-precision wire winding, this machine excels in creating coils for inductors, transformers, and electronic components. It ensures uniformity and quality across a wide range of wire materials and gauges, offering easy setup, adjustable speed, and reliable performance for consistent results.

Motor Coil Winding Machine

The Motor Coil Winding Machine specializes in motor coil production. It’s perfect for high-speed, high-precision winding, ensuring coils are produced with excellent consistency. Capable of handling various motor coil specifications, it optimizes motor manufacturing processes and improves product quality.

Flexible Coil Winding Solutions

Our Flexible Coil Winding Solutions are adaptable to unique coil requirements. With adjustable settings for tension, speed, and wire type, these machines cater to diverse applications like transformers and motors. They offer customization, providing precision and versatility for small and large-scale production.


Get Your Auto Coil Winding Machine Today

Browse our selection of Coil Winding Machines designed for high-speed, high-precision coil production. Whether you need a motor coil winding machine or a versatile wire winding machine, we provide the best solutions for your manufacturing needs. Request a quote or contact us for more information on how we can help streamline your production process.


FAQ

1. What types of coils can your machines produce?
Our machines are capable of producing a wide variety of coils, including transformer coils, motor stator and rotor windings, solenoid coils, inductors, toroidal coils, and wireless charging coils.


2. Can I customize the machine to fit my specific coil design?
Yes. We offer full OEM/ODM customization, including winding head configurations, spindle count, wire diameter range, tension control systems, and programming functions to match your coil specifications.


3. What wire sizes can your machines handle?
Our machines support ultra-fine wires from 0.02 mm to heavier gauges up to 2.0 mm, depending on the model.


4. Are your machines suitable for mass production?
Absolutely. Our high-speed automatic coil winding machines are equipped with multi-spindle setups and programmable logic controllers (PLC), making them ideal for large-scale, continuous production.


5. Do your machines support multi-layer winding and crossover patterns?
Yes. Our machines feature advanced control systems that support multi-layer, segmented, and custom crossover winding programs.


6. What kind of after-sales service do you provide?
We provide comprehensive support including remote troubleshooting, spare parts supply, software updates, user manuals, and optional on-site training and maintenance.

Previous: Fully Automatic Winding Machine2024-11-29

Contact Us

+0769 82312151

+86 135 8090 8886

+86 131 9207 5119

3F, No.51 Minghua Road, Liangjia Village, Shijie Town, Dongguan City, Guangdong Province, China

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