The Fully Automatic Coiling Machine is a cutting-edge solution for manufacturers seeking efficiency, precision, and automation in the production of common mode chokes and common mode coils. Its ability to deliver high-quality coils at an impressive speed makes it an indispensable tool for modern production lines, enhancing both output and reliability in various industries.
The Fully Automatic Coiling Machine is a cutting-edge system specifically designed for the high-precision winding of common mode chokes and common mode coils. It is widely used across industries such as power electronics, telecommunications, and automotive manufacturing. Featuring full automation, consistent winding accuracy, and flexible adjustment, this machine offers superior efficiency for both small and large-scale production needs.
Precision Winding for EMI Applications
This machine is optimized to meet the stringent requirements of common mode chokes used for electromagnetic interference (EMI) suppression. It offers precise tension control and tight tolerance to ensure reliable coil quality and stable electrical performance.
Fully Automated Operation
The system features intelligent automation to reduce manual labor and eliminate operator error. It includes automatic wire feeding, cutting, tension control, and parameter adjustment, enabling efficient, continuous production.
High Speed and Productivity
With a maximum winding speed of 1200 RPM, the machine delivers high output without sacrificing accuracy. It is ideal for high-volume production environments requiring fast turnaround.
Flexible Coil Compatibility
Capable of handling multiple wire types, including copper, aluminum, and tin-plated wire, and supporting a wide range of coil sizes. This flexibility allows for easy switching between different product specifications.
User-Friendly Interface
Equipped with a 7-inch touch-screen display and multilingual operation (Chinese/English), the machine enables quick and intuitive configuration of winding parameters, including coil size, number of turns, and wire tension.
Reliable Structure and Low Maintenance
Built from durable components and equipped with an advanced PLC control system, the machine ensures long-term, stable operation with minimal maintenance requirements.
Application Scenarios
Wire and Cable Industry
Used for automatic winding and coiling of power cables, communication cables, and optical fiber cables, greatly improving production efficiency.
Plastic Hose / Water Pipe Manufacturing
Suitable for automatic coiling of PVC hoses, PE pipes, PU pipes, and other production lines, ensuring uniform coil diameter for easier packaging and transportation.
Metal Wire Industry
Applied in the automatic coiling of steel wire, stainless steel wire, copper wire, aluminum wire, and other wire products, reducing manual operation errors.
Textile Industry
Can be used for large-scale coiling of yarns, ribbons, and similar products, ensuring neatness and consistency.
Rubber and Composite Materials
Suitable for automatic coiling of rubber strips, composite pipes, and other elongated products.
Automated Production Lines
Can be integrated with extruders, drawing machines, and molding machines to achieve streamlined and fully automated production.
Benefits Overview
High Production Efficiency
Fully automatic operation reduces manual intervention and significantly increases line efficiency.
Neat and Uniform Coiling
Precise control of tension and coil diameter ensures even and consistent winding, making packaging and transportation more convenient.
Intelligent Control
Equipped with a PLC control system and touch screen interface, allowing operators to set length, coil count, and monitor the process in real time.
Labor Cost Savings
Minimizes dependence on operators, reducing labor intensity and overall manpower costs.
Strong Compatibility
Adjustable to accommodate different product specifications (diameter, length, weight), suitable for a wide range of production needs.
Safe and Stable
Features automatic stop, overload protection, and fault alarm functions to ensure reliable and safe operation.
Customizable Options
Coil diameter, coil width, speed, and automatic strapping functions can be customized according to customer requirements, enhancing application flexibility.
Fully Automatic Coiling Machine for Common Mode Chokes
This advanced system automates the winding of common mode chokes, ensuring high precision and efficiency for EMI suppression in power electronics, automotive, and telecommunications applications.
Fully Automatic Winding Machine for Common Mode Coils
Specifically designed for mass production, this machine delivers automated winding, precise wire tension control, and high-speed operation, making it perfect for large-scale manufacturing.
Fully Automatic Winding Machine
A highly versatile automated system for coil winding, ensuring precision and high throughput. It is ideal for various industries that demand consistent, high-quality coils, including electronics and automotive sectors.
Fully Automatic Coil Winding Machine
Featuring fully automated operations, this machine reduces manual labor, enhances consistency, and improves efficiency. It is suitable for producing coils across multiple applications with varied specifications.
High-Speed Coil Winding Machine for Industrial Use
A suitable choice for mass production environments requiring continuous high-performance operation.
PLC-Controlled Coil Winder for Custom Coil Production
Ideal for manufacturing a wide range of inductive components across power and communication sectors.
Name | Fully Automatic Coiling Machine |
Applicable Products | Common Mode Chokes, Common Mode Coils |
Winding Speed | Max 1200 RPM |
Power Supply | AC 220V, 50/60Hz, 1.5kW |
Wire Diameter Range | 0.1mm – 3.0mm |
Max Winding Diameter | 200mm |
Max Winding Length | 1000mm |
Winding Precision | ±0.05mm |
Control System | PLC with 7-inch Touch Screen |
Winding Method | Single-layer / Multi-layer (adjustable) |
Wire Types | Copper, Aluminum, Tin-Plated Wire |
Cutting Function | Automatic wire cutting with detection |
Adjustment Function | Automatic tension and layer adjustment |
Dimensions | 2000mm × 1500mm × 1800mm |
Weight | Approx. 1500kg |
Operating Temperature | 0°C – 40°C |
Operating Humidity | 20% – 80% RH (Non-condensing) |
Applicable Industries | Power Electronics, Automotive, Telecommunications |
Can this machine support multiple coil types?
Yes, it can handle a variety of coil shapes and sizes through simple adjustments.
What wire types are supported?
It supports copper wire, aluminum wire, and tin-plated wire ranging from 0.1mm to 3.0mm in diameter.
Is operator training necessary?
Minimal training is needed, thanks to the intuitive touch-screen interface and automatic setup functions.
How often is maintenance required?
The machine is built for low-maintenance operation. Basic inspection and routine cleaning are sufficient for long-term use.
Does it support production line integration?
Yes, it can be integrated with MES systems and upgraded for remote diagnostics or automated batch control.
Specialised in automated winding equipment and system development, production, sales and technical services as one of the high-tech enterprises.
+0769 82312151
+86 135 8090 8886
+86 131 9207 5119
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