The Automatic Cable Winding Machine enhances efficiency with precise winding, adjustable tension control, and customizable speed. It reduces labor costs, improves productivity, and ensures consistent, high-quality coils, making it ideal for industries requiring reliable wire and cable winding.
The Automatic Cable Winding Machine is a high-performance, intelligent solution designed to handle various types of cables, wires, and wire harnesses with speed and precision. It is widely used in industries such as electronics, power, telecommunications, automotive, home appliances, new energy, medical devices, and aerospace. With programmable control and consistent performance, this machine significantly improves production efficiency while reducing labor costs and minimizing errors.
Equipped with a powerful motor and frequency converter, the machine supports winding speeds of up to 300 meters per minute to meet the demands of large-scale production.
The machine incorporates automatic tension control and programmable winding paths to prevent tangling, overlapping, or uneven winding. Each coil is neat and uniform.
A user-friendly digital or touch control panel allows easy setting of wire diameter, length, and winding parameters. Supports multi-language operation and fast setup.
Suitable for wire diameters ranging from 0.1mm to 10mm. Compatible with various materials such as copper wire, power cables, fiber optic cables, and more. Customizable coil diameter, winding length, and pattern.
An advanced layering system ensures each layer is wound accurately and tightly, improving space utilization and the appearance of the final product.
Built with overload protection, emergency stop buttons, and real-time error alarms to ensure safe, stable operation even in 24/7 production environments.
Constructed from wear-resistant components and durable steel materials. Designed for long maintenance intervals and reduced operating costs.
| Feature | Specification |
|---|---|
| Winding Capacity | Wire Diameter: 0.1mm to 10mm (depending on model) Spool Capacity: 1 kg to 500 kg or more |
| Speed Range | Winding Speed: 10 to 300 meters per minute (varies with wire type and thickness) |
| Power Supply | Voltage: 220V/380V (Single-phase or three-phase depending on model) Power Consumption: 0.5 kW to 5 kW (depends on machine size and complexity) |
| Motor | Motor Type: AC/DC motor, depending on the model Motor Power: 0.75 kW to 5 kW Speed Control: Variable frequency drive (VFD) for adjustable speeds |
| Tension Control | Automatic Tension Control: Ensures consistent tension on the wire or cable Adjustable Tension: 1 to 20 kg (depending on wire type and requirements) |
| Coil Size | Max Coil Diameter: 500 mm to 2000 mm (depends on machine design) Max Coil Length: Typically up to 3000 meters |
| Display & Controls | Control Panel: Digital or touchscreen interface Programmable Settings: Program winding parameters like layers, coil size, and speed |
| Automation Features | Automatic Cut-off: Cuts the wire at a specified length Automatic Splicing: Some models feature automatic wire splicing |
| Material Handling | Reel/Spool Handling: Automatic loading/unloading mechanisms Feed System: Motorized or automatic wire feeding |
| Dimensions & Weight | Dimensions: Approx. 1500mm x 800mm x 1200mm (depends on machine size) Weight: 200 kg to 1000 kg or more |
| Safety Features | Emergency Stop: For stopping the machine in case of malfunction Overload Protection: Prevents damage from excessive load or wire breakage |
| Optional Features | Multi-Spindle Capability: Winding of multiple wires or cables simultaneously Automatic Tension Adjustment: For complex applications Dust Collection System: Prevents debris interference |
Ideal for producing transformers, inductors, and precision coils with consistent quality.
Used for winding fiber optic cables, coaxial cables, and RF coils to support fast network deployment.
Supports efficient production of electric motor windings, vehicle harnesses, and ignition coils.
Ensures precision winding of coils for MRI machines, sensors, and implantable devices.
Enables high-efficiency production of wind turbine coils, inverters, and large-scale transformers.
Used for neat winding of motors, power cords, and internal wiring in products like fans and vacuum cleaners.
Capable of handling sensitive coils for radar systems, sensors, and communication modules under strict tolerances.
Ideal for small-batch trials, custom testing, and prototyping of new coil-based products.
Automatic Cable Winding Machine
The Automatic Cable Winding Machine is an essential tool for manufacturers seeking to optimize their cable handling and packaging processes. With high-speed, precision-controlled winding, and flexible configuration options, it meets the needs of diverse industries and contributes to cost savings, improved quality, and enhanced operational efficiency.
Auto Winding Machine
An Auto Winding Machine is a specialized piece of equipment designed to automatically wind various materials such as wires, cables, coils, and threads with precision and efficiency. Its primary purpose is to improve productivity, ensure consistency, and reduce manual labor in winding processes.
Auto Coil Winding Machine
Auto coil winding machines are essential tools in modern manufacturing, providing faster, more accurate, and cost-effective winding processes for a wide range of industries. They play a pivotal role in producing high-quality coils that are crucial for the performance and longevity of electronic, electrical, and mechanical products.
Electric Winding Machine
An Electric Winding Machine is a type of industrial equipment specifically designed to wind materials such as wire, thread, or cable around a spool or reel. It uses electric motors to automate the winding process, offering high precision, speed, and efficiency in manufacturing applications. These machines are commonly used in industries like electronics, automotive, electrical, and telecommunications for producing wound components such as coils, transformers, inductors, and motors.
Experienced engineering team with over 10 years of automation equipment expertise
Certified with CE, ISO, and other international standards
End-to-end service including evaluation, design, installation, and training
Global logistics and technical support
Trusted by 1000+ clients from automotive, communication, and electronics industries
FAQ
What is an automatic cable winding machine?
It is an industrial equipment that automatically winds cables and wires into neat coils based on pre-set parameters, improving consistency and reducing manual labor.
Which types of cables can be processed?
The machine supports copper wire, electrical cables, fiber optics, coaxial cables, and more. Custom options are available for special materials or diameters.
How does the machine ensure precise winding?
With automated tension control, programmable paths, and adjustable speed, the machine delivers uniform coil quality without overlaps or loose sections.
Can the machine be customized?
Yes. We offer OEM/ODM services and can customize spool size, layout, speed, and automation level according to your specific needs.
Is the operation user-friendly?
Absolutely. The interface supports multiple languages and allows users to set, store, and recall parameters easily. Operator training is minimal.
Is it safe to use?
The equipment includes overload protection, emergency stops, and fault alarms to ensure both operator and machine safety.
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