Ceiling Fan Automatic Machine is used for winding the stator of ceiling fan motors. It can automatically wind copper wire onto the stator core according to preset winding parameters, forming the desired coil structure. The Ceiling Fan Automatic Machine equipment has the advantages of fast winding speed, high accuracy, and easy operation.
The Ceiling Fan Automatic Machine offers manufacturers a powerful combination of automation, precision, and efficiency. By adopting advanced CNC and PLC control systems, it reduces manual intervention, significantly improves production speed, and ensures consistent product quality. With its fast winding speed (up to 3000RPM), high winding accuracy, and the ability to handle multiple coil types (rectangular, circular, elongated), this ceiling fan machine meets diverse production needs.
Its adjustable parameters allow flexibility for different stator designs, while dual-stator winding capability doubles productivity. As a result, manufacturers can achieve higher output, stable performance, and long-term reliability, making the ceiling fan automatic machine an essential solution for modern ceiling fan motor production.
Scope of processing | |
Name of Magnetic Ring | Specification |
Ring outer diameter | 12~40MM |
Wire Diameter | 0.4~1.5MM |
Wire length | Within 190MM |
Efficiency | 0.8~1.5S/turn |
Bore | Subject to the smooth passage of the crochet hook with full yarn. |
special specification | These processing range does not mean that all products can be wound, equipment debugging after high stability, daily crop rate > 95%,the whole machine warranty of one year, the solenoid valve lifetime warranty. |
1. High Degree of Automation
The Ceiling Fan Automatic Machine uses advanced control systems such as CNC and PLC, enabling fully automated operations. This reduces manual intervention, lowers labor intensity, and significantly improves production efficiency. Automation ensures process stability, minimizes human error, and guarantees consistent quality for every fan coil.
2. Fast Winding Speed
The machine features high-speed winding, with an inner winding speed of up to 1000 RPM and an outer winding speed exceeding 3000 RPM. This allows for rapid production of large quantities of coils, meeting the demands of mass production.
3. High Winding Accuracy
With a precise transmission mechanism and advanced control system, the machine accurately controls coil turns, spacing, and layers, ensuring that coil parameters meet design requirements. This precision enhances motor performance and reliability.
4. Multi-Type Coil Compatibility
The equipment can handle various coil shapes, including rectangular, circular, and oval, accommodating different motor types and product requirements, thereby increasing production flexibility.
5. Adjustable Parameters
Winding speed, wire diameter, number of turns, and spacing can all be adjusted according to specific production needs. This high flexibility allows the machine to adapt to various sizes and models of ceiling fan motors.
6. Consistent Production Quality
Automation, precise winding, and coil forming capabilities ensure that every coil has uniform structure, dimensions, and performance, improving overall motor quality and reliability.
7. Easy Operation and Efficiency Improvement
Machines such as coil bending machines and hand winding machines are easy to operate while ensuring the accuracy of key steps like winding, bending, and cutting, improving overall production efficiency and reducing cycle times.
8. Wide Applications in Motor Manufacturing
The equipment is suitable for ceiling fan motors and other small household or industrial motors, meeting diverse coil winding and forming requirements and providing efficient, reliable production solutions for manufacturers.
Feature.
1.Automatic computer control, time-saving.
2. Shift structure is made of Step motor and Encoder
3.Microcomputer single crystal slice of module
4.Easy operation, complete function, Maintains Easily.
5. Shift Structure is made of STEP MOTOR and 9ENCODER. It can shift accurately and quickly6. The plane auxiliary does switch. Easy to operate, improving the working efficiency.
7. Finished product number count function. it is convenient for production management
8.The machine can wind two stators one time.
10.Easy adjustment while changing stator height.
11. Program easy to setting while changing number pole of stator
12.with 99 steps program memory system.
Ensure the equipment is installed on a stable surface to minimize vibration.
Regularly clean the machine to prevent copper wire debris from affecting accuracy.
Operators should receive proper training before use.
Follow the specified processing scope; exceeding wire diameter or ring size may affect performance.
Conduct routine maintenance and lubrication for optimal machine life.
Q1: What is the main function of the Ceiling Fan Automatic Machine?
A1: It is used for winding the stator of ceiling fan motors, forming precise coil structures automatically.
Q2: Can the ceiling fan machine handle different coil shapes?
A2: Yes, it supports rectangular, circular, and elongated coil designs.
Q3: What is the daily production efficiency?
A3: After proper debugging, the daily yield rate can reach above 95%.
Q4: How many stators can it wind at once?
A4: The machine can wind two stators at the same time, doubling efficiency.
Q5: What is the warranty policy?
A5: One-year full machine warranty and lifetime warranty for solenoid valves.
Specialised in automated winding equipment and system development, production, sales and technical services as one of the high-tech enterprises.
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