The Fully Automatic Winding Machine is an indispensable solution for modern manufacturing, offering exceptional precision, high-speed performance, and intelligent automation. Its versatile material compatibility, energy efficiency, and cost-saving advantages make it a top choice for industries requiring advanced winding technology.
A Fully Automatic Winding Machine is an advanced, high-precision industrial equipment designed for winding a variety of materials, including wires, fibers, threads, and tapes, onto spools, bobbins, or reels without manual intervention. These state-of-the-art winding solutions are widely utilized in textile, electrical, automotive, and telecommunications industries, where precision, consistency, and automation play a crucial role in ensuring superior product quality and manufacturing efficiency.
This intelligent winding system completely automates the winding, feeding, tension control, and spool change processes, delivering a seamless, high-speed operation that enhances production output, reduces human labor, minimizes material waste, and improves overall winding quality. With programmable settings and adaptive control features, the machine efficiently handles complex winding patterns and various material types, ensuring optimal coil density, uniform layering, and precise tension distribution.
Operates at high rotational speeds (up to 2000 RPM), allowing high-volume production with uncompromised accuracy.
Designed to handle delicate and rigid materials, ensuring consistent tension and uniform winding patterns.
Integrated automatic tension regulation system prevents overstretching or slack, optimizing coil formation and structural integrity.
Users can adjust speed, winding density, spool size, and material feed rates through an intuitive touchscreen control panel.
Real-time sensors detect material breakage, misalignment, or tension fluctuations, triggering instant alerts to prevent defects.
Supports a wide range of materials, including copper wire, aluminum wire, fiber optics, coated threads, industrial tapes, and more.
Features an interactive touchscreen display with PLC (Programmable Logic Controller) for seamless operation and precise customization.
Designed for quiet operation (≤ 70 dB), creating a comfortable, noise-free industrial workspace while reducing energy consumption.
Fully automated loading/unloading of spools, reducing manual intervention and enhancing production throughput with lower operational costs.
Boosted Productivity – Uninterrupted, high-speed automation ensures consistent and efficient output.
Cost-Effective Manufacturing – Reduces labor expenses and material wastage, leading to long-term cost savings.
Superior Quality Assurance – Guarantees precision-wound materials with strict adherence to industry standards.
Adaptability for Multiple Industries – Used in electronics, automotive wiring, fiber optic cable production, and textile manufacturing.
Eco-Friendly Operation – Designed with minimal energy consumption, promoting sustainable manufacturing practices.
| Parameter | Description |
|---|---|
| Winding Speed | Up to 2000 RPM (depending on material and spool size) |
| Max Spool/Bobbin Size | Up to 500mm diameter, customizable according to application |
| Material Type | Copper wire, fiber, thread, cable, yarn, tape, etc. |
| Tension Control | Automatic, adjustable via PLC for precise tension throughout winding |
| Feed Mechanism | Servo motor or stepper motor with automatic feeding system |
| Control System | PLC or touch screen interface with programmable settings |
| Power Supply | 380V, 50Hz (optional custom voltage and frequency for specific regions) |
| Automation | Fully automated, no manual intervention required for winding process |
| Safety Features | Automatic stop on material breakage, overload protection, emergency stop button |
| Noise Level | ≤ 70 dB |
| Machine Size | Customizable according to application and space requirements |
| Warranty | 1-2 years (depending on the manufacturer) |
Electrical Industry – Used for cable, wire, and coil winding in motors, transformers, and circuit components.
Automotive Industry – Essential for EV battery wire winding, ignition coil production, and sensor wiring.
Telecommunications – Ideal for fiber optic cable winding and network infrastructure components.
Textile Industry – Applied in industrial thread and yarn winding for fabric production.
Aerospace & Defense – Supports precision winding of high-performance electrical and fiber-optic components.
Fully Automatic Winding Machine
The Fully Automatic Winding Machine is designed to wind various materials such as wires, threads, or tapes onto spools or bobbins without manual intervention. It features advanced tension control, high-speed operation, and precision winding capabilities, making it ideal for high-volume production in industries like electrical, telecommunications, and textiles. With automated setup, customizable parameters, and consistent performance, it ensures high-quality winding with minimal operator involvement.
Fully Automatic Armature Winding Machine
The Fully Automatic Armature Winding Machine is specialized for winding armature coils used in motors and generators. It automatically feeds wire onto the armature core, applying precise tension and ensuring consistent winding patterns. Designed for high efficiency, this machine reduces labor costs, minimizes errors, and improves the quality of armature winding. It can handle various wire gauges and armature sizes, and features programmable settings for optimal coil construction and productivity.
Fully Automatic Ceiling Fan Winding Machine
The Fully Automatic Ceiling Fan Winding Machine is engineered specifically for winding the copper coils used in ceiling fans. It ensures precise winding of fan motors, offering automated wire feeding, tension control, and consistent coil formation. This machine significantly boosts production speed, reduces material waste, and enhances product reliability. Its programmable interface allows for customization based on different fan motor specifications, ensuring high-quality output with minimal downtime.
Fully Automatic Coil Winding Machine
The Fully Automatic Coil Winding Machine is designed for high-precision coil winding applications across various industries, including electronics and automotive. It automates the entire winding process, including wire feeding, tension control, and coil formation. The machine supports various coil types, from small inductors to large transformers. Its flexible programming, high-speed operation, and consistent winding quality make it an ideal solution for mass production while minimizing labor and improving efficiency.
Fully Automatic Fan Winding Machine
The Fully Automatic Fan Winding Machine is specifically developed for winding the coils used in electric fans, including oscillating and pedestal fans. It offers automated wire feeding, coil winding, and cutting with high precision, ensuring consistency in motor performance. The machine supports different wire gauges and fan motor configurations, reducing manual intervention and increasing production speed. With integrated tension control and user-friendly programming, it provides reliable and cost-effective production for high-demand fan manufacturing.
FAQ
1. What is a Fully Automatic Winding Machine?
A fully automatic winding machine is a programmable device used to wind wire coils with precision, speed, and minimal human intervention. It automates processes such as wire feeding, tension control, layer positioning, cutting, and sometimes even soldering or taping.
2. What types of products can it wind?
These machines are commonly used for winding:
Motor stators and rotors
Transformers
Inductors
Toroidal coils
Solenoids
Wireless charging coils
3. What wire sizes can your machines handle?
Wire diameters typically range from ultra-fine (0.02 mm) to thicker wires (up to 2.0 mm), depending on the machine model.
4. Are your machines programmable?
Yes, all our fully automatic winding machines are programmable via touchscreens or PLC interfaces, allowing precise control over turns, layers, tension, speed, and special winding patterns.
5. How do your machines ensure consistent quality?
Our machines are equipped with:
Servo-driven motors for precise motion
Tension sensors and closed-loop systems
Automatic correction for misalignment
Real-time monitoring of wire breakage and position
6. Can the machines support multi-spindle winding?
Yes, multi-spindle options are available to increase productivity by allowing simultaneous winding of multiple coils.
7. Is there support for integration with automated lines?
Absolutely. Our machines can be integrated with robotic arms, conveyor belts, and MES systems for full-scale automation.
8. Do you offer after-sales training and support?
Yes, we provide remote and on-site training, technical support, maintenance guidance, and fast supply of spare parts.
9. What certifications do your machines have?
Our winding machines are CE, ISO9001, and RoHS certified, meeting global standards for quality and safety.
10. Can you provide customized winding machines?
Yes. We offer full customization services including design modification, fixture adjustments, and software development to meet your specific production needs.
Specialised in automated winding equipment and system development, production, sales and technical services as one of the high-tech enterprises.
+0769 82312151
+86 135 8090 8886
+86 131 9207 5119
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